MAX CARBON PROCESS: YOUR KEY TO SUCCESS!

The manufacturing process of MAX CARBON:

"A novel material product that combines cutting-edge technology with precise craftsmanship." - Kevin Long (Dipl.-Ing.)

At MAX CARBON (MC) we pride ourselves on offering a comprehensive and precise manufacturing process for our carbon products. Our expertise, combined with cutting edge technology, meticulous hand craftsmanship and strict quality controls developed by German engineers, ensures that each product meets the highest standards.

  • High Quality Carbon Fiber: We source our premium carbon fiber directly from Japan as standard to ensure our products meet the highest standards. We can also use your preferred carbon fiber upon request, taking both performance and cost into consideration.
  • Weaving process: We weave the carbon fibers with the utmost precision. This process ensures that the fibers are perfectly aligned and processed in the correct density. We offer weaving directions of 30/120 and 0/90 degrees.

  • Impregnation and molding: The woven or structured fibers are impregnated with a special resin and molded to create the final structure of the products. Curing takes place under controlled temperature and pressure conditions.
  • CNC toolmaking: We manufacture our tools from aluminum or stainless steel to ensure durable and precisely fitting molds for the production of your parts. For smaller quantities of 10 pieces or more, we also offer cost-effective tools made from a plastic mix.
  • CNC cutting: Using CNC machines, we cut the carbon fabrics precisely into the desired shapes in order to optimally prepare them for installation.
  • Installation: The cut carbon fabric is carefully placed in the tool by hand. The tool, including the carbon, is then covered with a vacuum film and evacuated beforehand.

High temperature and high pressure molding process: Our autoclave is the preferred choice to ensure maximum performance of your carbon parts. During the process, the carbon-loaded tool is repeatedly heated and cooled in our autoclave - at a pressure of up to 1.2 MPa (12 bar) and temperatures above 120°C. The entire process, including multiple heating and cooling phases, takes more than 8 hours. For budget-oriented projects, we offer the press molding process as an efficient and cost-effective alternative.

press molding process

  • Finishing: After the high-pressure and high-temperature autoclave process, excess resin and the carbon fiber product must be precisely finished. This requires time-consuming and highly concentrated manual work, including precisely cutting edges, grinding corners and fixing brackets.

  • Surface treatment: Before painting, the carbon part is blasted with sand and sanded twice by hand to ensure an absolutely smooth surface.
  • Painting: Our standard painting includes three layers of clear varnish and one layer of UV protective varnish to guarantee very high durability and brilliance.
  • Quality control: Each carbon part is carefully visually inspected by our experienced staff to ensure the highest quality.
  • Packaging: We offer customized packaging, individually designed according to our customers' wishes to ensure safe and secure international shipping. If desired, we realize our customers' brands directly on the packaging and tape to create additional added value for marketing.

Quality by German engineers

Our commitment to quality is reflected in our strict quality control, which is carried out by experienced German engineers. Our experts monitor every step of the manufacturing process and conduct extensive testing to ensure that our carbon products exceed international standards.

Contact us for your success!


MC - MAX CARBON is your trustworthy partner for high-quality carbon products, because our success depends on you being successful with our products! Our customers are important to us.
If you would like to learn more about our manufacturing process or consider collaborating, contact us today.

The MC team looks forward to being available to assist you with your concerns at any time.

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